Staff Style
Have a stage to achieve wonderful
2019-05-10Return list
Jia Youchao, male, Han nationality, was born in January 1983, a member of the Communist Party of China, with a college degree. He joined Qiyuan Pharmaceutical in May 2004 and has been working in Qiyuan Pharmaceutical since then. He is currently the head of the mechanics section of the 309 workshop of Qiyuan Pharmaceutical.
The team led by Jia Youchao is responsible for the overhaul and maintenance of more than 1,600 equipment in the workshop and the overhaul and maintenance of the water, steam and heating systems in the factory. In recent years, he led the team members to complete the installation of 1#CFB boiler biogas burner, boiler blowdown cooling pool wastewater recovery transformation, 4#, 5# slurry pump installation, denitration system 1#-5# furnace ammonia spray gun set More than ten major technological transformation projects such as the welding of pipes. Over 60 times have completed the maintenance tasks of 1#, 2#, 3#, 4#, 5#CFB boiler body and auxiliary machinery. Over 6000 vacancies are completed every year.
In the daily job of eliminating vacancies, Jia Youchao is steadfast, willing to work, bravely carrying heavy burdens, not afraid of hardships, and strict requirements of himself. Whether it is day or night, regardless of his physical condition, he sets an example and always takes the fastest speed. Troubleshoot and resume production. He often braved the high temperature of 40 to 50 degrees Celsius in the furnace to replace the water wall pipes and economizer pipes, or plug the steam pipes under pressure at 450 degrees Celsius, or went to the workshop to repair equipment in the middle of the night, or led his colleagues in the wind and snow in winter. Rush repairing a leak in the water pipe network... He always puts ensuring the safe and reliable operation of equipment and personnel operation without violations in the first place of work, and takes timely maintenance, efficient maintenance, and reduction of maintenance costs as the direction of continuous efforts, which is reflected in ordinary positions. With his own value, he writes extraordinary deeds.
In 2017, the company closed the air connection valve (DN1200 butterfly valve) in the north and south plants during the shutdown and maintenance of the south plant. When the valve needs to be opened after the maintenance, the valve cannot be opened. This means that the fermentation air system in the north and south areas cannot be connected and the air system is guaranteed. Ability has been reduced from 100% to below 50%. If there is an accidental shutdown of the North District unit at this time, then the North District production workshop will face complete paralysis, including the company's VC production workshop with the best market efficiency, and the economic loss to the company will be one million to ten million yuan. At the valve opening site, it took three or four days before and after, and many methods were adopted, such as heating method, increasing gear modulus method, etc., to no avail. In the end, Jia Youchao combined the actual situation on site, adopted the method of increasing the moment of force on the upper and lower valve stems, and combined with the heating method. From the morning shift to 1:00 AM, he worked continuously for 17 hours, and finally opened the valve to make the company. Avoided major losses.
He saved a lot of money for the company in the technological transformation project carried out in 2017 alone. among them:
Install double plug-in valve at the outlet of 2#, 3#, 4#, 5# furnace induced draft fan, and at the same time connect the sealing air (drag air) in the middle of the double gate to prevent the flue pressure of the connecting pipe from being too high. Sulfur flue gas is connected to the electric dust removal and the corrosion of the boiler to the pole plate, pole line, and boiler pipe. At the same time, the induced draft fan can be shut down to save the power consumption of the induced draft fan. 4 boilers and 8 induced draft fans save about 150,000 yuan in electricity bills each year.
After five years of installation and operation of the four circulating fluidized bed boiler economizers in the workshop, as the operating cycle increases, the phenomenon of wear on the windward side of the tube bundles has become more and more serious. Tube burst accidents often occur during boiler operation, which seriously affects the safe and stable operation of the boiler. The company's production has brought great passivity, and even caused millions of dollars in economic losses. The normal situation is to purchase new economizer tube bundles for overall replacement. In this way, the cost of one boiler is about 350,000, and the cost of 4 boilers is more than 1.4 million. He suggested that the economizer repair welding should be turned over and reused, that is, the economizer tube should be taken out in pieces, the worn parts should be repaired, and then the repaired tube bundle should be turned over and sprayed on the windward side and used again. So far, the effect of the transformation operation is very good, and no economizer tube burst accident occurred again. The upgrade of the economizer tube bundle has saved the company more than 1.4 million yuan in material costs and indirectly saved the cost of restarting and stopping the boiler and production loss caused by the boiler tube burst.
The air cooler in the workshop has been installed for more than 10 years. During the past 10 years, the internal heat exchange tube of the air cooler has corroded and leaked, and the normal operation of the unit could not be satisfied in the later period. Due to the restriction of the air cooler, the driving steam turbine unit was once out of service. In order to ensure the efficiency of the equipment, he led the maintenance personnel to process and manufacture the air cooler by himself, using the excess air cooler heat exchange core set, fabricating the air cooler shell on site and installing it for use. A total of 3 air coolers were made and installed before and after the air cooling. The device has been in use for more than 4 years and is in good working condition. The price of each air cooler is about 260,000 yuan, which saves the company about 800,000 yuan in material costs for the purchase of air cooler equipment.
In 2018, the company’s production capacity was limited due to environmental protection constraints, and the number of equipment in the workshop was reduced, resulting in an imbalance between energy supply and energy use. In order to reduce equipment operating costs and ensure the normal supply of energy required for existing production, he carried out a system Upgrades and many other transformations, among which the cooling tower fan propeller blade transformation saves the company 200,000 yuan in purchasing equipment costs. At the same time, the underwater welding and plugging and repairing old waste and other projects have saved the company about 10% of labor and material costs. More than ten thousand yuan.
Today, he has become an "all-round talent" integrating technicians, repairmen and welders. Honors are also coming:
In 2014, in the 2014 Regional Electric Welders Professional Skills Competition, jointly organized by the Autonomous Region Federation of Trade Unions and the Autonomous Region Human Resources and Social Security Department, 66 outstanding players from 22 teams participated in the region's electric welder vocational skills competition. With his solid basic skills and stable performance, Achieved the eighth place in the individual, and was awarded the title of "Autonomous Region Technical Model" by the Autonomous Region "Chuang Double Excellence" Organizing Committee.
In June 2015, he was awarded the honorary title of "Most Beautiful Frontline Worker" by Yongning County.
In 2016, he was named "Technical Innovation Expert for Employees" by Yongning County.
On April 30, 2019, he was named the first "Yongning Craftsman" by Yongning County.
This is Jia Youchao, a post-80s who bravely shoulders heavy responsibilities. Although he is young, he has won the recognition, praise and respect of leaders and colleagues with his noble personality, superb maintenance skills, and outstanding work performance. He has made himself, and he has also made the united and fighting collective of the workshop mechanics section. He is worthy of the times, worthy of youth, and worthy of the glorious title of "communist".